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  • bioClass® The new standard in detection and quality inspection of poultry fillets.

    bioClass® The new standard in detection and quality inspection of poultry fillets.

    Is Poultry Fillet Woody Breast Syndrome a Health Hazard?

    Many consumers are beginning to ask this question. It is believed not, but it is detrimental to the consumers experience of the product if not detected before consumption. Overall this has an economic effect on the poultry industry with consumers seeking other products due to a poor experience and lack of knowledge of this issue.

    Poultry producers worldwide struggle with WBS. This condition occurs in poultry and is a muscle disorder that primarily affects the breast muscles. Often, there is inflammation in the breast muscle and connective tissues, which can lead to a stringy muscle appearance. an increase in connective tissue and breast muscle inflammation, causing a reduction in muscle mass and therefore a pronounced water-holding capacity.

    Knowing the quality of the final product going out of your plant is one of the most important parameters of poultry inspection. Traditional methods have been developed over numerous years and proven very effective in detecting contamination, visual defects and unappealing breast inclusions. Hyperspectral woody breast inspection is taking this to the next level, creating greater opportunity for making significant improvements to your processing line efficiencies by removing manual inspection from your process lines.

    bioClass® the world’s first patent pending hyperspectral woody breast syndrome (WBS) inspection system in accordance with the international standards to go beyond X-Ray inspection, what more could you ask for? In a word, none. bioClass® our hyperspectral woody breast inspection system can be used as a complementary tool to traditional X-Ray imaging for a step forward in product quality control and process efficiency.

    bioClass® a complete inspection system for poultry breast meat. An innovative hyperspectral system that can measure color and texture to detect surface contamination, and a spectroscopic scanner that detects woody breast myopathy, blood spots, bone, skin and fat using target signatures recognised by the software.

    For More Info on our system https://www.automateandcontrol.com/woody-breast-inspection-poultry/

    QIS-4P meat and poultry inspection systems from Automate and Control LTD


    Wooden Breast Poultry Inspection System

    For more information on Muscle Abnormalities in Broiler Breast Meat visit.

    https://www.kosfaj.org/archive/view_article?pid=kosfa-38-5-835

    For more information on automated poultry inspection systems, contact

    Automate and Control LTD – sales@automateandcontrol.co.uk

      

  • Hyperspectral Almond Sorting System

    bioClass® for the Hyperspectral Grading of Almonds

    #foodindustry #inspection #foodscience #foodmanufacturing #security #foodsafety #freshproduce #foodsafety #TACCP #audit #Health #planning #Monitoring #continuous_improvement #Manufacturing #hyperspectral #hyperspectralimaging #foodandbeveragemanufacturing #food #business #foodsecurity #foodinspection

    bioClass®

    Automated inspection system designed and built in the UK for Hyperspectral inspection of Almonds and other produce.Utilising machine learning for rapid application development that can be deployed within minuets using the power or artificial intelligence  sets this system apart from the competition. Inbuilt Industrial Hyperspectral imaging systems couples with intuitive software that out customers can easily modify themselves is a game changer for the industry of food and produce sorting. The additional benefits of hyperstectral inspection is the automatic detection of foreigh material or adulterated ingredients. As the system utilises chemical colour analysis non recognised  produce can easily be rejected.

    Get in contact today and let us trial your products on our dedicated trial system.

    sales @ automateandcontrol.com

    food chemical inspection online real time full system stainless steel

  • How we Protect Against the Cost of Muscle Abnormalities in Broiler Breast Meat – Including Woody Breast / White Striping.

    How we Protect Against the Cost of Muscle Abnormalities in Broiler Breast Meat – Including Woody Breast and White Striping.

    #foodindustry #inspection #foodscience #foodmanufacturing #security #foodsafety #freshproduce #foodsafety #TACCP #audit #Health #planning #Monitoring #continuous_improvement #Manufacturing #hyperspectral #hyperspectralimaging #foodandbeveragemanufacturing #food #business #foodsecurity #foodinspection
    Woody / Wooden Chicken Breast Meat and White Striping is estimated to cost the Poultry Industry between 200-1,000M USD per year.

    With consumers taking to social media to share their experiences, brand protection is more important than ever. Automate and Control LTD have the most advanced solution on the market to ensure your consumers don’t suffer a poor quality experience.

    “Wooden breast” describes quality problems caused by abnormal muscles in a small portion of chicken. This condition makes the chicken breasts hard to the touch, and the colour is usually light and the texture is poor. Wooden breast will not bring any health or food safety hazards to people, and the welfare of the chicken itself will not be negatively affected.

    What causes the “woody breast”?
    Do larger, faster raised chickens cause “woody breasts”?

    The cause of the “woody breast” is not yet clear, and researchers are working to determine the cause and possible solutions. The poultry industry will invest more than a quarter of a million dollars in four independent research projects of independent universities and the Agricultural Research Service of the United States Department of Agriculture, while also collaborating with geneticists, veterinarians, and animal scientists to gain insight into this kind of muscle disease and remedy it.

    Is “Wooden Brest” a threat to my health? Is this common?

    No, chicken with “woody/wooden breast” will not pose a threat to consumers’ health. The concern about “woody breasts” is the quality (texture and appearance) of the meat, not the health or nutritional content of the meat. All chicken companies check these quality problems in their processing plants. This situation is sporadic and only affects a small part of the poultry.

    How do chicken producers currently deal with “woody-breasted chicken”?

    In addition to strict Food Safety Inspection equipment such as X-rays and metal detectors the chicken companies also have processing plant employees who inspect each piece of breast meat in the factory. And if any quality issues such as “wooden breasts” are found, meat is usually transferred for use elsewhere.

    The issue with manual poultry breast inspection is fatigue of the employee carrying out this process. Early in the shift the accuracy may be in the high 80% dropping off over the day to maybe around the 60% mark. With our Poultry Quality Inspection System QIS-4P you receive 100% inspection with an average of >95% accuracy.

    Using Online, High Speed, CHEMICAL COLOUR ANALYSIS, not only does our system inspect for Woody Breast it can also inspect for other contaminants not wanted in a ready to cook ready or fast food product, such as small fragments of bone, fat, skin, blood spots all that may impair the final product when consumed by your customers.

    Severe woody breast automatic inspection

    QIS-4P meat and poultry inspection systems from Automate and Control LTD


    Wooden Breast Poultry Inspection System

    For more information on Muscle Abnormalities in Broiler Breast Meat visit.

    https://www.kosfaj.org/archive/view_article?pid=kosfa-38-5-835

    For more information on automated poultry inspection systems, contact

    Automate and Control LTD – sales@automateandcontrol.co.uk

  • Attached Straw Detection

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    vision system straws carton combibloc sig go

    Detection of missing straw on drinks carton.

    AI Vision Sensor Systems built by Automate and Control LTD easily eliminate to need for manual inspection of automated production lines. With high speed food and pharma production lines ensuring quality control is essential. Our compact bespoke systems with integral intelligent lighting can easily be implemented in some of the most compact locations to suit your existing production lines.

    vision system straws carton combibloc sig

  • Hot Melt Detection on Cartons

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    Hot Melt Glue Detection

    Detection of missing hot melt glue spot on cases and cartons.Our system ca also be used as an open flap detection system.

    AI Vision Sensor Systems built by Automate and Control LTD easily eliminate to need for manual inspection of automated production lines. With high speed food and pharma production lines ensuring quality control is essential. Our compact bespoke systems with integral intelligent lighting can easily be implemented in some of the most compact locations to suit your existing production lines.

    Hot Melt Glue Detection vision system

  • Printed Expiration Date Verification

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    Inspection and verification of date and batch codes printed on products.

    AI Vision Sensor Systems built by Automate and Control LTD easily eliminate to need for manual inspection of automated production lines. With high speed food and pharma production lines ensuring quality control is essential. Our compact bespoke systems with integral intelligent lighting can easily be implemented in some of the most compact locations to suit your existing production lines.

    ocr verification

  • Under Fill Detection

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    Underfilled pack detection go

    Automatic detection of under filled packs of product.

    AI Vision Sensor Systems built by Automate and Control LTD easily eliminate to need for manual inspection of automated production lines. With high speed food and pharma production lines ensuring quality control is essential. Our compact bespoke systems with integral intelligent lighting can easily be implemented in some of the most compact locations to suit your existing production lines.

    Under filled pack detection

  • Loose Cap Detection

    Vision Sensor loose cap detection NO GO
    Vision Sensor loose cap detection go

    Automatic detection of loose caps on bottles and jars. Implementing these systems have a very quick payback ROI as one leaking bottle or jar could destroy a whole pallet of product.

    AI Vision Sensor Systems built by Automate and Control LTD easily eliminate to need for manual inspection of automated production lines. With high speed food and pharma production lines ensuring quality control is essential. Our compact bespoke systems with integral intelligent lighting can easily be implemented in some of the most compact locations to suit your existing production lines.

    Vision Sensor loose cap detection

  • Batch – Date Code Verification

    vision inspection date code ocr nogo
    vision system date code checking ocr go

    Automatic detection of missing labels and information on labels such as batch and date codes. This system can also detect the misalignment of labels on containers.

    AI Vision Sensor Systems built by Automate and Control LTD easily eliminate to need for manual inspection of automated production lines. With high speed food and pharma production lines ensuring quality control is essential. Our compact bespoke systems with integral intelligent lighting can easily be implemented in some of the most compact locations to suit your existing production lines.

    vision system date checking ocr

  • Missing Label Detection

    Vision Inspection missing label detection missing
    Vision Inspection missing label detection present

    Automatic detection of missing labels and information on labels such as date codes. This system has an OCR option to verify dates and codes.

    AI Vision Sensor Systems built by Automate and Control LTD easily eliminate to need for manual inspection of automated production lines. With high speed food and pharma production lines ensuring quality control is essential. Our compact bespoke systems with integral intelligent lighting can easily be implemented in some of the most compact locations to suit your existing production lines.

    Vision Inspection missing label detection
    vision system date code checking ocr go
    vision inspection date code ocr nogo